37 Famous Actors Who Were Injured On Film Sets

Murphy’s Law doesn’t care if you’re Johnny Depp or Robert Downey Jr. Next time you twist an ankle or get chained to the bottom of your bathtub a la Isla Fisher, remember that you’re just like these film actors, who all suffered some serious injuries on set while living the glamorous Hollywood life of making movies. From sprained ankles to scorched penises (yes, really!), there's plenty that can go tragically wrong while making a movie.

This also explains why making films can be so expensive. Along with cast, crew, producer, and director salaries, production expenses include gear, catering, stunt work, and insurance. Lots of insurance. But production insurance doesn’t save actors from getting hurt. Oh no. Film sets can be very dangerous places.

When you’re working with weapons, aircraft, vehicles, horses, rain, water tanks, boiling water, and ferrets, proceed with extreme caution. Which famous actors and actresses have literally bled for their art? Read on to learn which film stars have been injured on set and which movies had to halt production until their star recovered. Making movies isn't just glitz, glamour, and fun and games, as these behind-the-scenes movie injuries prove. 

  • Daniel Craig
    Photo: Spectre / Sony Pictures Releasing

    SpectreQuantum of Solace, and Bond 25

    Daniel Craig sprained his knee while filming the James Bond film Spectre at Pinewood Studios in February of 2015. Craig was filming a fight scene when he was injured and production was delayed briefly, but resumed shortly thereafter. Former Bond actor Sir Roger Moore quipped on Twitter, “Aaah good news: Daniel will be back on set tomorrow. I’m hanging my safari suit back in the wardrobe.”

    Craig is no stranger to Bond film-related injuries. On the set of Quantum of Solace, he had to get eight stitches after an on-set collision caused cuts to the actor’s face. Craig would eventually get plastic surgery. He also cut off the tip of one of his fingers on set and sustained a “slap tear” in his shoulder requiring six pins. 

    Daniel Craig took a tumble just weeks into production for Bond 25, immediately stalling production. "He was sprinting during filming, when he slipped and fell quite awkwardly... He was in quite a lot of pain and was complaining about his ankle," an unnamed source shared. Daniel Craig has since reportedly been flown to the US for X-rays, forcing director Cary Fukunaga to suspend production and cancel the scheduled filming at London's Pinewood Studios.

    Source: The Guardian, AV News

    • Age: 55
    • Birthplace: Chester, England
  • Harrison Ford
    Photo: Star Wars: The Force Awakens / Walt Disney Studios Motion Pictures

    Star Wars: Episode VII The Force Awakens

    Ford fractured his ankle during filming of the seventh Star Wars movie at Pinewood Studios in the UK. A hydraulic door on the Millennium Falcon fell on his leg forcing a two-week delay in production while Ford healed. Did Han not keep up the maintenance on that old girl all these years or what?

    Just when we thought the beloved actor was out of the woods, Ford survived a plane crash on March 5, 2015 when his 1942 Ryan Aeronautical ST3KR lost power shortly after take off from the Santa Monica Municipal Airport in California. Ford crash-landed belly down on the Penmar Golf Course just beyond the airport when he tried to return. No one on the ground was injured. Ford suffered a nasty wound on his face and scalp as well as a broken pelvis and injured ankles. Someone get Indy a boat, mmmkay?

    Source: Hollywood Reporter
    • Age: 81
    • Birthplace: Chicago, Illinois, USA
  • Channing Tatum
    Photo: The Eagle / Focus Features

    The Eagle 

    While prepping a scene in which Tatum and other actors would be getting into a freezing cold river in the Scottish Highlands, a crew member poured boiling water into Tatum’s wardrobe, burning the skin off of the tip of his penis. (Normally river water is mixed with boiling water and poured into the suit to keep a person warm.)

    On the way to the hospital, Tatum told the driver, who was ex-special forces Marines, “You might have to knock me out because I don't know if I can take the pain. Just grab something and hit me on the back of my head.” He said the incident was the most painful thing he had ever experienced and the embarrassment smarted as well. "I had five guys looking at my shriveled, burned penis.” But Tatum recovered just fine. "I'm good... now. My penis is fantastic! One hundred percent recovered. Put me back in the game, coach.”

    Source: US Magazine
    • Age: 43
    • Birthplace: Cullman, Alabama, USA
  • Jackie Chan
    Photo: Project A / Dimension Films

    Name just about any Jackie Chan film

    Every anatomy student should just study Jackie Chan’s list of injuries to get a quick review of the human body. Jackie Chan is not one of those actors who says they do their own stunts but by that means, “I have a stunt double but I’m going to hang from this wire for this scene.” Nope. Chan actually does all of his own stunts. The result… dozens of broken bones, countless bruises, and other random ouchies.

    Here’s the list of Chan's injuries: 

    Supercilliary / eyebrown bone damaged, almost causing blindness: Drunken Master (1978)
    Knocked-out tooth: Snake in the Eagle's Shadow (1978)
    Broken nose: Young Master (1980)
    Chin injury: Dragon Lord (1982)
    Broken nose: Project A (1983)
    Spinal damage falling from a 82-foot clock tower: Project A (1983)
    Spinal damage falling from a pole: Police Story (1985)
    Pelvis dislocation almost causing partial paralysis: Police Story (1985)
    Broken finger bones: The Protector (1985)
    Skull fracture, bone cave-in behind left ear, and brain bleeding from falling out of a tree: The Armour of God (1986)
    Broken breastbone: Armour of God II: Operation Condor (1991)
    Cheek bone dislocation: Police Story 3: Super Cop (1992)
    Knee damage: City Hunter (1993)
    Thigh injury from being caught between two cars: Crime Story (1993)
    Dislocation of the right shoulder: City Hunter (1993)
    Broken ankle: Rumble in The Bronx (1995)
    Broken ankle: Thunderbolt (1996)
    Lacerated lip: Police Story 4: First Strike (1996)
    Broken nose: Mr. Nice Guy (1997)
    Malleolus injury: Who Am I? (1998)
    Tailbone damage causing temporary partial paralysis: The Accidental Spy (2001)
    Eye injury: The Medallion (2003)

    Source: Kotaku
    • Age: 69
    • Birthplace: Victoria Peak, Hong Kong
  • Brandon Lee
    Photo: The Crow / Miramax Films

    The Crow

    Whenever there is an accident involving a gun on any set, Brandon Lee’s name is mentioned. The Wilmington, NC set was rife with accidents before Lee’s fatality, but on March 31, 1993, the armorer (a firearms expert) left set early after being told that a scene could be handled by the prop master. Actor Michael Massee (Funboy) was to shoot Lee (Eric Draven) when he arrived home carrying groceries.

    The .44 Magnum was not properly cleaned after being in used in a prior scene where a cap and no powder was used. The prop master dry fired the weapon to clear the chamber. The bullet unseated from the dummy round that was lodged in the barrel of the handgun from the dry firing. No one noticed the bullet and the gun was loaded with a blank cartridge. When the blank was fired by Massee at close range, the bullet hit Lee in the abdomen. A set medic issued CPR and Lee was transported to a hospital where doctors worked for hours to save his life. Massee wasn’t blamed for Lee’s death but the actor struggled with the fatality and took time off from acting to recover from losing Lee.

    Source: Uproxx  
    • Age: Dec. at 28 (1965-1993)
    • Birthplace: Oakland, USA, California
  • Tag

    In July 2017, actor Jeremy Renner said he "broke his arms" filming a stunt. Although many believed he injured himself while filming Avengers: Infinity War, the actor revealed he fractured his right elbow and his left wrist while filming Tag.

    Renner's Tag co-star, John Hamm, confirmed the injury when he stopped by Ellen to promote the film in June 2018: 

    We had several on-set injuries, the most notable being – I was not there that day, so it’s impossible to blame this on me – Jeremy Renner, who broke both of his arms at the same time, day three of production. We had... 40 more days to go? Keep in mind this is a man who’s done a hundred Avengers movies and been fine. And he does a movie about playing tag… both arms, like firewood, just snapped like a matchstick.

    • Age: 52
    • Birthplace: Modesto, California, USA